FAMILY OWNED AND OPERATED

Roll Technology Solutions Since 2009

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APPLICATION | Primary Metals

 

 

Reduced Line Downtime
One NCCM® mill roll can last longer than up to 100 rubber rolls. This longevity means fewer roll changes, which translates into fewer costly line downtimes and unplanned stops. Environmental savings include a significant reduction in the cost of transporting rolls, a reduction in the space required to store spare rolls and a significant reduction in waste disposal.

Reduced maintenance costs
NCCM Mill Rolls are resistant to cuts and gouges; they require fewer repairs that reduce productivity. If a problem does occur, the rolls can be quickly and easily repaired instead of replacing the roll.

Improved process control
NCCM mill rolls are uniformly porous, resulting in a roll that maintains tight contact with the metal strip for optimal writing performance. The rolls have up to 24 times greater coefficient of friction compared to rubber or urethane rolls. The greater coefficient of friction improves material control by reducing metal coil slippage and hydroplaning.

Maintaining the integrity of process fluids
The porosity of NCCM Mill Rolls makes the roll compressible and better able to conform to variations in gauge thickness. Maintaining consistently tight contact across the metal coil produces uniform wringing, significantly reducing chemical carry-out from tank to tank and the need for drying. Because tank chemistry is more consistently contained, chemical disposal costs and the need to add chemicals are reduced.

Fewer coil surface defects
Metal shards and debris can become trapped on the surface of rubber or urethane rolls, causing defects on the metal coil. The porous, non-woven material of NCCM® Mill Rolls tends to absorb small particles into itself. The particles are then less likely to come into contact with the metal surface.

Lower energy costs
NCCM Mill Rolls have a high coefficient of friction, which can eliminate the need for auxiliary motors while simultaneously allowing faster line processing speeds and better steering. Because NCCM rolls provide thorough, uniform wringing, the need for drying can be reduced or eliminated.

The use of NCCM Mill Rolls results in increased operational efficiency through less downtime and faster line speeds.


NCCM PRODUCTS

NCCM® Neutral Premier Yellow Mill Rolls

The premium general-purpose roll covering for primary metal operations. NCCM is the only mill roll manufacturer authorized to use 3M material, which is world-renowned for quality and performance. The NCCM® Neutral Premier Yellow roll is used in pH-neutral environments and oil applications. They are made in a variety of densities and engineered to YOUR specifications and roll processing needs. Read More.

Benefits:

• Long Life (up to 100 Rubber Rolls)
• Cut Resistant
• Improved Fulid Control
• High Coefficient of Friction
• Self-healing

 

NCCM® N2 Mill Rolls

Our light blue mill roll offers a great performance/price point balance from our Neutral Mill Rolls.

Available in 3, 5 and 7 densities

Recommended applications
•Wringing
•Reversing mills

 

NCCM® NS Mill Rolls

Soft Touch Technology
Same density offerings but 5-10 Shore A less than Neutral

Available in 3, 5, 7 and 9 densities

Increased layer to layer bonding strength
Less edge wetness
Lower pressure required

Recommended Production Lines
•Brite stainless steel reversing mills
•General wringing

 

NCCM® CX/CXP Mill Rolls

Specifically engineered to perform in aggressive chemical environments such as electrolytic lines for tinning, chroming or galvanizing. These rolls can also be used for pickling, caustic cleaning or coil coating lines. Read More

Recommended Applications
• Wringer rolls in acidic and caustic environments
• Hold-down rolls
• Deflector rolls
• Steering rolls
• Pinch/feed rolls
• Submerged rolls

Recommended Production Lines
• Electroplating lines
• Pickling lines
• Color-coating lines
• Caustic washers

 

NCCM® RK Mill Rolls

RK rolls are used in place of rubber, steel, urethane or felt rolls on continuous coil lines and sheet processing lines. Read More

Recommended Applications
• Continuous coil lines
• Sheet processing

Benefits
• Tensions 1.5 to 45 times that of rubber rolls
• Produces tighter coils
• Minimizes sag
• Improved line control
• Straighter edge registry and reduced droop and movement in annealing furnaces
• Less slippage/fewer defects

 

NCCM® T Mill Rolls

T mill rolls are specifically designed for table or conveyor roll applications as a replacement to urethane and rubber rolls. NCCM®’s T rolls are a high value, non-woven roll at competitive pricing designed for specific applications. Read More


Recommended Applications
• Continuous coil lines
• Sheet processing

Benefits
• Reduced marking of metal surfaces
• Longer life
• Repairable
• Low cost of ownership

 


Where ARE NCCM® Mill Rolls used?

APPLICATIONS

NCCM PRODUCTS

CONTACT US

NCCM 2555 PRAIRIE DRIVE, RIVER FALLS, WI 54022

PHONE: +1 715.425.5885
FAX: +1 715.425.5874
WEB: NCCMCO.com


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